Infrastructure
Structures that Stand the Test of Time
Knitting
Knitting stands out as a crucial step in our manufacturing process, contributing significantly to the industry's efficiency and output. With a robust infrastructure in place, this industry utilizes 22 advanced types of equipment dedicated to knitting, showcasing its commitment to innovation and technological advancement. This sophisticated machinery enables the production of an impressive 10,000 kilograms of fabrics per day, highlighting the industry's scale and capability. Such substantial output demonstrates the industry's ability to meet large-scale demands while maintaining stringent quality standards.
Products We Make
From the classic elegance of Single Jersey to the stretchy comfort of Lycra Jersey, and the breathable versatility of Airtex, each fabric reflects precision and expertise. With an array of options like Honey Combed, Loop Knit, and Ottoman Rib, we offer endless possibilities in texture and design. The availability of advanced knitting facilities ensures the production of high-quality fabrics, including specialized varieties like Waffle, Lycra Rib, and Lycra Durby. Whether it's the intricate patterns of Mini Jacquard or the cozy warmth of 3Th Poly Fleece, we cater to manufacture every fashion need with impeccable craftsmanship and attention to detail.
Knitting Section Machine Details
Explore the depths of our knitting machinery below, where we provide detailed breakdowns of their variants along with the products they manufacture.
| KNITTING - Mayer & Cie |
|---|
| Total Machines - 22 |
| 24 GG Single Jersey - Dia : 21, 22, 23, 24, 26/2, 28,30 |
| 28 GG Single Jersey - Dia : 26, 30/3 |
| 18 GG RIB / 24 GG Interlock - Dia : 30/2, 30 |
| 18 GG Mini Jacquard Quilt Fabrics Specialist - Dia : 30 |
| 20 GG Poly Fleece, Unitex - Dia : 28/1, 30/2, 32/1, 34/2 |
| Total Capacity - 10000kg/day |
Dyeing
In the realm of garment manufacturing, our dyeing process plays a pivotal role. With a focus on precision and innovation, we employ advanced equipment to infuse garments with vibrant colors that meet market demands with distinction. Our sophisticated machinery is adept at handling substantial fabric volumes, ensuring consistent color dispersion and impeccable outcomes across production runs. Embracing state-of-the-art dyeing technology not only enhances our production capabilities but also aligns with evolving consumer preferences for enduring, vivid hues in apparel.
Dyeing Unit Capacity
Discover the variety of machinery we employ for garment dyeing and explore details about our dyeing unit's capacity below.
| DYEING MACHINE | |
|---|---|
| Name | Capacity/Day |
| Fongs | 2400 kgs |
| Brazzoli | 1800 kgs |
| Fongs | 1500 kgs |
| Brazzoli | 1200 kgs |
| Fongs | 1200 kgs |
| Fongs | 900 kgs |
| Fongs | 600 kgs |
| Fongs | 400 kgs |
| Fongs | 300 kgs |
| Protec | 300 kgs |
| Fongs | 250 kgs |
| Protec | 150 kgs |
| Protec | 100 kgs |
| Protec | 50 kgs |
| STENTERING MACHINE | |||
|---|---|---|---|
| Name | No’s | Country | Capacity/Day |
| Bruckner (8 chamber) | 01 | German | 16000 kgs |
| EFFE | 01 | Turkey | 14000 kgs |
| TYPE | MACHINE NAME | CAPACITY/DAY |
|---|---|---|
| Tubular Padding Dryer | Local Padding Machine | 3000 kgs/day |
| Tubular Padding Dryer | Santex Tubular Padding | 4000 kgs/day |
| Sueding Machine | Mario Costa | 5000 kgs/day |
| Garment Dyeing Machine | Garment Dyeing (Stalwart) | 6000 pcs/day |
| Raising Machine | Mario Costa | 7000 kgs/day |
| Tubular Padding Dryer | Santex Relax Dryer | 10000 kgs/day |
| Garment Dyeing Machine | CPD | 12000 pcs/day |
| Slit Open Machine | CORINO Slit Opener (2 no’s) | 20000 kgs/day |
Washing
In our garment manufacturing hub, our cutting-edge washing units set unmatched standards for fabric care and excellence. These advanced units feature state-of-the-art technology, ensuring precise and efficient handling of a wide range of fabrics. From 100% cotton to linen, our machines guarantee thorough yet gentle cleaning, preserving fabric quality and vibrant colors. Our eco-conscious systems are designed to use water and energy efficiently while maintaining superior cleaning performance. With customizable settings and automated processes, we offer both flexibility and consistency in our washing operation to deliver exceptional results.
Products We Make
From the classic elegance of Single Jersey to the stretchy comfort of Lycra Jersey, and the breathable versatility of Airtex, each fabric reflects precision and expertise. With an array of options like Honey Combed, Loop Knit, and Ottoman Rib, we offer endless possibilities in texture and design. The availability of advanced knitting facilities ensures the production of high-quality fabrics, including specialized varieties like Waffle, Lycra Rib, and Lycra Durby. Whether it's the intricate patterns of Mini Jacquard or the cozy warmth of 3Th Poly Fleece, we cater to manufacture every fashion need with impeccable craftsmanship and attention to detail.
Washing Unit Capacity
Check out our comprehensive selection of washing units and their capacity, adaptable to diverse fabric care needs.
| Washing Treatment Unit | |
|---|---|
| Types Of Washes | Bio Wash, Silicon Wash, Enzyme Wash |
| Special Treatments | Ortho Magic, Vintage, Soil, Stone, Golf Ball, Vintage & Mud Wash |
| Finishing Treatment | Paper & Perfume Finishing |
| Treatment Capacity 4000 Kgs/Day | |
Printing
When it comes to printing, we are committed to excellence as we employ twelve advanced types of printing equipment to achieve an outstanding daily output of 30,000 pieces. These cutting-edge technologies enable the precise application of designs and patterns on diverse fabrics, ensuring superior quality and production efficiency. By seamlessly integrating these advanced printing methods into our operations, we maintain a leading position in innovation, meeting the evolving demands of a dynamic market with unmatched expertise and capability. Our dedication to excellence drives us to continuously enhance our printing processes, setting new benchmarks in the industry.
Products We Make
From the classic elegance of Single Jersey to the stretchy comfort of Lycra Jersey, and the breathable versatility of Airtex, each fabric reflects precision and expertise. With an array of options like Honey Combed, Loop Knit, and Ottoman Rib, we offer endless possibilities in texture and design. The availability of advanced knitting facilities ensures the production of high-quality fabrics, including specialized varieties like Waffle, Lycra Rib, and Lycra Durby. Whether it's the intricate patterns of Mini Jacquard or the cozy warmth of 3Th Poly Fleece, we cater to manufacture every fashion need with impeccable craftsmanship and attention to detail.
Printing Capacity
Browse through our extensive collection of printing machines, offering versatile capacities to suit a range of fabric printing requirements.
| PRINTING |
|---|
| Number of Machines - 12 no’s |
| Challenger - M&R Automatic Machine (10 Color) - 1 no (5000/day) |
| Oval - M&R Automatic Machine (12 Color) - 1 no (10000/day) |
| Extreme - MHM Automatic Machine - 1 no’s (5000/day) |
| Manual Machine - 9 no’s (10000/day) |
| Total productivity - 30000 pcs per day |
Embroidery
In our garment manufacturing hub, our cutting-edge washing units set unmatched standards for fabric care and excellence. These advanced units feature state-of-the-art technology, ensuring precise and efficient handling of a wide range of fabrics. From delicate silks to rugged types of denim, our machines guarantee thorough yet gentle cleaning, preserving fabric quality and vibrant colors. Our eco-conscious systems are designed to use water and energy efficiently while maintaining superior cleaning performance. With customizable settings and automated processes, we offer both flexibility and consistency in our washing operation to deliver exceptional results.
Products We Make
In the garment manufacturing sector, embroidery is a crucial process that adds intricate designs and patterns to fabrics with precision and creativity. Our operations boast five advanced Tajima embroidery machines, achieving an impressive daily output of 10,000 pieces. These cutting-edge machines are equipped with advanced technology, allowing for intricate details and flawless execution. They can handle a wide range of fabrics, from delicate silks to sturdy types of denim, ensuring versatility in our embroidery offerings. With a skilled team overseeing the process, we maintain high standards of quality and efficiency, delivering exquisite embroidered garments that captivate and inspire.
Embroidery Capacity
Refer to the below to know the comprehensive details about our embroidery machines and their capabilities.
| Embroidery MACHINE -Tajima |
|---|
| Number of Machines - 5 (9 Colours / 20 Heads) |
| One Machine is with 2 colour sequins attachment |
| Total Embroidery productivity - 10000 pcs per day |
Garmenting
When it comes to printing, we are committed to excellence as we employ twelve advanced types of printing equipment to achieve an outstanding daily output of 30,000 pieces. These cutting-edge technologies enable the precise application of designs and patterns on diverse fabrics, ensuring superior quality and production efficiency. By seamlessly integrating these advanced printing methods into our operations, we maintain a leading position in innovation, meeting the evolving demands of a dynamic market with unmatched expertise and capability. Our dedication to excellence drives us to continuously enhance our printing processes, setting new benchmarks in the industry.
Garmenting Capacity
Explore our diverse range of sewing machines, each designed to adapt to various fabric sewing needs with their flexible capacities.
| SEWING |
|---|
| Machine Capacity 1500-2400 No’s |
| Production Capacity Per Month - 2 million |
Bonding
The state-of-the-art bonding machines utilized in our industry have improved the effectiveness and accuracy of our manufacturing process. The process commences with fabric preparation, followed by placing the fabrics under the bonding machine. Using advanced technology, the machine binds the fabrics together, resulting in strong and flawless seams. These advanced machines have reduced the margin of error, ensuring that each garment meets our quality standards consistently. The garments not only be delivered in exceptional quality but also result in longevity. The integration of the latest bonding machines has transformed our manufacturing process, enhancing its speed, efficiency, and ability to produce high-quality garments.
Waste Water Management Facility
Our industry is committed to sustainable practices, particularly in waste-water management. With two efficient waste-water treatment plants on-site, we ensure that all water discharged from our operations meets stringent environmental standards. These plants utilize advanced technologies to treat waste-water, removing pollutants and contaminants before release. Additionally, we have collectively invested in a shared waste-water treatment plant specifically for dyeing water. This collaborative effort reflects our dedication to responsible water management, minimizing our environmental footprint while upholding our commitment to quality and sustainability. Through these initiatives, we strive to contribute positively to the environment and communities in which we operate.
